Product description
This acid-resistant batch mixing unit is designed to deliver highly homogeneous acid solutions for demanding industrial and oilfield applications. The mixer is fully coated with Derakane 411-45 anti-acid resistant lining, ensuring long-term durability in aggressive chemical environments.
Power & Drive System
The unit is powered by a Cummins or CAT C9.3 electronically controlled diesel engine, delivering 325 BHP for reliable high-performance operation.
The integrated power pack includes:
- Diesel engine
- Funk gear pump
- Two Veljan double hydraulic pumps
- Hydraulic oil tank
- Diesel fuel tank
- Air tank
- Heavy-duty radiators
This configuration ensures efficient hydraulic power distribution and consistent system performance.
Mixing & Pumping Capabilities
The unit features two hydraulically driven centrifugal pumps and one hydraulically driven agitator per tank, providing both mechanical mixing and jet mixing capabilities. The system supports:
- Independent recirculation of mixed fluids
- High-efficiency jet mixing
- Chemical feeding through a top-mounted hopper
Each tank agitator uses a five-paddle design, driven by a high-torque hydraulic motor to ensure thorough and uniform mixing.
Tank Specifications
- Two cylindrical tanks
- 50 BBL capacity per tank
- Total mixing capacity: 100 BBL
This configuration is ideal for large-volume batch mixing operations requiring precise chemical blending.
Centrifugal Pumps
The centrifugal pumps are MCM 6 × 5 × 11, fully interchangeable with Mission® C-pumps, allowing easy sourcing of spare parts and simplified maintenance.
Operator Platform & Controls
An elevated operator platform is positioned between the two mixing tanks for optimal visibility and safety. Features include:
- Retractable roof for sun protection
- Ergonomically designed control panel
Controls for engine operation, agitator speed, and pump speed
The piping layout is engraved on a stainless-steel control panel, with pneumatic controls for butterfly valve actuators, ensuring intuitive operation and reduced operator error.
Valves & Piping
All butterfly valves are acid-resistant, specifically selected to withstand corrosive chemical environments and extend service life.
Skid & Structural Design
The unit is mounted on a heavy-duty skid with an integrated crash frame.
Pad eyes are incorporated into the crash frame to allow safe and efficient lifting and transportation.
Key Design Advantages
- High-durability components engineered for harsh operational loads
- Excellent resistance to corrosive and extreme environmental conditions
- Easy maintenance and disassembly, minimizing downtime
- Operator-friendly design with clearly laid-out controls and procedures
Project Details
Skid mounted Acid batch mixer
- Skid LxWxH 9.6m x 2.55m x 3.50m
- Deck engine: Cummins / CAT C9.3 (325hp)
- PTO Pump drive: John Deere Funk drive
- Veljan hydraulic pumps
- Gates Hydraulic hoses
- 100BBL consisting of two 70BBL agitator mixing tanks, with jet mixing
- Centrifugal pumps: 2 x MCM 6 x 5 x11
- Anti acid coating for tanks and pipes: Derakane 411.45
- Anti acid coated butterfly valves.
- Platform for operator with collapsible roof.
- DNV 2.7.3 certification for Offshore use
