100bbl Acid Batch mixer skid coated with an Derakane 411.45 anti-acid resistant coating. This unit can deliver homogeneous acid solutions.
This unit is powered but a Caterpillar C9 electronically controlled diesel engine with 300 Bhp. The unit power pack contains the engine, Funk gear pump driving the two Parker Denison double hydraulic pumps, hydraulic tank, diesel tank, air tank, and radiators.
This unit contains two hydraulically driven centrifugal pumps as well as one hydraulically driven agitator per tank for mechanical mixing in addition to all the necessary piping for jet mixing as well as independently recirculating the mixtures. The unit contains a hopper to be mounted on the tank top for feeding chemicals into the jet mixing system.
This 100bbl Acid Batch mixer skid holds two tanks with each 50BBL capacity for a total of 100BBL. The Agitators are of a five paddle design and are each driven by a high torque hydraulic motor.
The centrifugal pumps are Double life (USA) 6 x 5 x 11 and are interchangeable with Mission c-pumps.
There is a operator platform at an elevated position between the two mixing tanks. The platform has a retractable roof to protect the operator from the sun. The control panel provides controls for the engine, agitators speed, and centrifugal pumps speed. Additionally the piping layout is engraved on the stainless steel plate of the control panel with pneumatic controls for the butterfly valve actuators.
The Butterfly valves are PTFE butterfly valves to withstand acidic environments.
The unit is mounted on a heavy duty skid with a crash frame. There are pad eyes attached to the crash frame for lifting.
Our design advantages:
- High durability components to withstand harsh operational loads and minimise failure rates.
- Ability to withstand harsh environmental conditions.
- Ease of maintenance and disassemble of components.
- Ease of operation with clearly laid out control panels and operation procedures.
Skid mounted Acid batch mixer
- Skid LxWxH 9.6m x 2.55m x 3.50m
- Deck engine: Caterpillar C9 300hp
- PTO Pump drive: John Deere Funk drive
- Parker hydraulic pumps
- Gates Hydraulic hoses
- 100BBL consisting of two 50BBL agitator mixing tanks, with jet mixing
- Centrifugal pumps: 2 x Double life 6 x 5 x11
- Anti acid coating for tanks and pipes: Derakane 411.45
- Anti acid PTFE coated butterfly valves.
- Platform for operator with collapsible roof.
- DNV 2.7.1 certification for Offshore use